Large Output Animal Feed Production Line Full Automatic With NSK SKF Bearing

Large Output Birds Chicken Duck Pigeon Animal Feed Production Line Machine
 
Introduction of animal feed pellet production line
 
This animal feed pellet production line can be used for processing livestock, poultry and aquatic feed pellets, which is specially suitable for big feed factory, breed farm. It has the better raw material versatility, which can be suitable for pelletizing many kinds of raw material, such as corn, broom corn, wheat, beans, oil seed meal and other materials . And also, this manufacturing plant for animal feed has the features of low energy consumption and high production efficiency for larger profits. We provide free charge of installation, and training, factory designing, and timely after-sale service.
 
Equipment Related to Complete poultry feed manufacturing machine
 
Feed Grinder →Feed Mixer → Feed Pellet Mill → Counterflow Cooler → Feed Pellets Crumbler → Feed Pellets Grading Sieve → Automatic Weighing and Packing Machine
 
1. Raw Material intake
The feed pellets are usually made of corn, brown rice, paddy, sorghum and soybean meal etc.
2. Pre-Cleaning
Pre-cleaning is a process of removing unwanted material from our ingredients. As we received the material, there will be possibility of having unwanted material such as iron pieces, jutes threads, oversize pieces which can jam our silos system. So for cleaning we use a pre-cleaning machine. Then these pre-cleaned materials are transpired to silos through mechanical conveyors and elevators.
 
3.Raw Material Grinding Process
General-purpose products, stableperformance, widely used in large andmedium-sized feed, food processing enterprises of raw materials crushed.
The machine uses direct drive, scientific and reasonable hammer arrangement, hammer sieve clearance, finished fineness uniform. Crushing chamber second strike technology. Selection of imported high-quality bearings, low operating temperature.
A variety of screen size optional, quick open door mechanical and elastic pressure screen mechanism, for screen fast, easy operation and maintenance.
NSK bearings, SKF bearing, tungsten carbide alloy spray hammer. Bearing temperature display instrument
 
4. Mixing
Mixing speed is short, the mixing cycle is short, 30-120 seconds / batch; mixing uniformity is high, CV ≤ 5%, and does not produce segregation;
machine mixing process is moderate, loading variable range;
Expected to meet the environmental requirements; can be equipped with compressed air cleaning system, the residue to a minimum level;
can be customized for special atomization spray system; add molasses , Grease and so more uniform;
 
5. Pelleting
From the CPM models, Europe and the United States box.
The main drive uses high precision gear drive, the output is about 20% higher than the belt drive type.
Selection of imported high-quality bearings, oil seals, to ensure that the machine running efficient, stable, low noise.
Feeder using frequency control motor to ensure that the quality of particles discharged.
The international advanced level of compensation type serpentine spring coupling, with a new structure, compact, safe, low noise, low fault performance.
Ring mold lifting device, gear box gear oil automatic cooling system.
 
6. cooling
Cooling is a process of removing heat. As we know during conditioning we add heat and moisture and also through palleting process heat generates by extrusion process. But the pallet should have a standard moisture and heat to attain its life of storage and make it safe from fungus. So we have to remove extra heat and moisture from the pallet. All this is done with the help of a well designed counter flow cooler.
 
7.Crumbling
Crumbling is a process in which pallets after cooling is broken in to small pieces to make it suitable for small chicks or hens. When there is no need of crumbling, we by-pass the feed directly to the screen with the help of By-pass Mechanism. A well designed crumbier should have capability to break the pellets without making much finer.
 
8. screening
Product coming out of crumbier is or their in pallets form (if we use by-pass) or in crumbs form. There are required to screen to remove fines and oversize particle. A double deck screeners are used to remove both fine and oversize particles. Fine and directed to pallet mill for repalleting while oversize particles are directed to crumbier for reprocessing. A well desired screener should have capability to remove fine and oversize to a desired percentages, And it should not be clog frequently.
 
9. packing
The end of process in every plant is bagging also called packing. After screening the finished products are filled in to bags. In small and medium plants, bagging can be carried out manually but for higher production it is batter to go for electronic bagging machine.
 
Technical Parameters