Setting Up A Feed Manufacturing Business Animal Feed Production Line
Animal Feed Pellets Production Process
Raw Material → Feed Grinding → Feed Mixing → Feed Pelletizing → Pellet Cooling → Pellet Crushing → Screening & Grading → Pellet Packing
Introduction of animal feed pellet production line
This animal feed pellet production line can be used for processing livestock, poultry and aquatic feed pellets, which is specially suitable for big feed factory, breed farm. It has the better raw material versatility, which can be suitable for pelletizing many kinds of raw material, such as corn, broom corn, wheat, beans, oil seed meal and other materials . And also, this manufacturing plant for animal feed has the features of low energy consumption and high production efficiency for larger profits. We provide free charge of installation, and training, factory designing, and timely after-sale service. Our factory also support Turkey-Project for Customers !
Equipment Related to Animal Feed Production Line
Feed Grinder →Feed Mixer → Feed Pellet Mill → Counterflow Cooler → Feed Pellets Crumbler → Feed Pellets Grading Sieve → Automatic Weighing and Packing Machine
1. Raw Material intake
All the solid ingredients packed in bags for feed production would be received in plant by road. Their materials will be store in store godown. According to requirement these material will be dumped manually in dumping hopper and conveyed to the pre-cleaner through the mechanical conveyor system.
Pre-cleaning is a process of removing unwanted material from our ingredients. As we received the material, there will be possibility of having unwanted material such as iron pieces, jutes threads, oversize pieces which can jam our silos system. So for cleaning we use a pre-cleaning machine. Then these pre-cleaned materials are transpired to silos through mechanical conveyors and elevators.
Batching is process of combining each and every material in a proportioning ratio called feed formula it is very important process of every feed plant. A Better and accurate ration of material will give is a better quality and a fully nutrients feed. This batching process may be a computerized controlled or may have manual control room to cut the cost of the plant.
Grinding is a process of bracking solid ingredients to a required size. Finer the material higher will be the surface area exposure to heat and moisture to accomplish the gelatinization in conditioning. A fine granding material can transfer his maximum energy to the animal as compare to a course grinded material. It is a very energy consuming process.
As the name implies "Mixing" is a process of combining blending of micro ingredients. A proper mixing can be defined with a unit called co-efficient of variation. Smaller the co-efficient of variation higher will be the quality of mixing. Our well designed mixer machine has such a great quality. Beyond this is a mixer machine should have a provision to mix liquid to it as we need oil or molasses addition to the feed.
Pelleting is a main step of any pelleting plant. It is a process of converting any powder to solid shape called pallet. In this process the powder material is extruded through a well designed die with the help of rollers to convert it in to pallets. The quality & production of pallet mill depends on so many parameters.
1.Feed formula 2. Die configuration 3. Quality of Granding 4. Quality of conditioning. No doubt every material can be converted into pellets.
Cooling is a process of removing heat. As we know during conditioning we add heat and moisture and also through palleting process heat generates by extrusion process. But the pallet should have a standard moisture and heat to attain its life of storage and make it safe from fungus. So we have to remove extra heat and moisture from the pallet. All this is done with the help of a well designed counter flow cooler.
Crumbling is a process in which pallets after cooling is broken in to small pieces to make it suitable for small chicks or hens. When there is no need of crumbling, we by-pass the feed directly to the screen with the help of By-pass Mechanism. A well designed crumbier should have capability to break the pellets without making much finer.
Product coming out of crumbier is or their in pallets form (if we use by-pass) or in crumbs form. There are required to screen to remove fines and oversize particle. A double deck screeners are used to remove both fine and oversize particles. Fine and directed to pallet mill for repalleting while oversize particles are directed to crumbier for reprocessing. A well desired screener should have capability to remove fine and oversize to a desired percentages, And it should not be clog frequently.
The end of process in every plant is bagging also called packing. After screening the finished products are filled in to bags. In small and medium plants, bagging can be carried out manually but for higher production it is batter to go for electronic bagging machine.
|20 T/H Animal Feed Pellet Production Line|
|1. material receiving section|
|105||granule material clean sieve||SCY80||1||0.75|
|106||permanent magnetic||TXCT25||1|| |
|2. material grinding section|
|206||Tear-circle hammer mill||SDH-ZW50C||1||132|
|209||seal screw conveyor||SWLL25||2||6.00|
|211||Tear-circle hammer mill||SDH-ZW80B||1||90|
|213||pulse dust collector||TBLFa.42||1|| |
|3. batching and mixing section|
|311||small material feeding|| ||1|| |
|312||pneumatic valve||TZMQ32*32||1|| |
Double shaft high efficient mixer
Double shaft high efficient mixer
|SSHJ.2 SSHJ.4||1 1||18.5 30|
|318||Vibration hammer|| ||1|| |
|322||powder material clean sieve||SCQZ80||1||11|
|4. pelleting section|
|404||vibration pneumatic hammer|| ||4|| |
|5. packing section|
|507||automatic packing scale||SDBY-P||2|| |
|508||seal conveyor machine||TFKB40||2||6|
|510||pulse dust collector||TBLFa.24||1|| |
|511||seal machinery|| ||1||0.75|
|513||pulse dust collector||TBLFa.30||1|| |
|601||Air compressor|| ||1||22.00|
|602||storage air tank|| ||1|| |
|603||Dryer|| ||1|| |
|604||liquid adding machine||SYTV63||1||3.00|
|606||Steam boiler system||2T||1|| |